Overview

In today’s fast-evolving industrial landscape, manufacturers face pressure to improve quality, reduce costs, and accelerate innovation—while staying compliant and sustainable. At 11Ps Consulting Group, we deliver tailored solutions that empower manufacturers to optimize operations, strengthen supply chains, and scale Industry 4.0 adoption.

Our Core Services

• Lean Manufacturing & Six Sigma Implementation: Eliminate waste, reduce variation, and increase process efficiency for higher productivity and lower costs.
• Total Productive Maintenance (TPM): Boost equipment reliability and minimize downtime via preventive maintenance and operator engagement.
• Production Audits & Quality Assurance: Deep-dive audits across processes and QC systems; alignment with ISO 9001 and ISO 14001.
• Supply Chain Risk Management: Identify vulnerabilities across procurement, logistics, and suppliers to build resilient, agile networks.
• Sustainability & Environmental Compliance: Embed eco-efficient practices, waste reduction, and energy management to meet regulations and CSR goals.
• Digital Transformation & Smart Manufacturing: Automation, IoT, and analytics for real-time monitoring, predictive maintenance, and optimized scheduling.

Delivery Framework

• Assess: Baseline OEE, throughput, scrap, and bottlenecks; maturity across maintenance, quality, and planning.
• Stabilize: Quick wins, standard work, and visual management to lock in process stability.
• Optimize: Lean/Six Sigma projects on constraint areas; TPM pillars to lift asset performance.
• Digitize: Roadmap for sensors, MES/SCADA, and analytics; pilots for predictive maintenance and scheduling.
• Sustain: Governance, daily performance review cadence, and capability building for continuity.

Compliance & Standards

• Quality & Environment: ISO 9001 and ISO 14001 alignment with audit-ready documentation and control plans.
• Safety & ESG: Integrate HSE practices and sustainability reporting to support long-term value.
• Supplier Compliance: Qualification criteria, audits, and corrective action programs.

Outcomes You Can Expect

• Higher OEE & Throughput: Reduced downtime, faster changeovers, and balanced lines.
• Quality Uplift: Lower defects/scrap with SPC, Poka-Yoke, and root-cause discipline.
• Cost Reduction: Material yield, energy use, and inventory optimization.
• Faster Decision-Making: Real-time visibility and digital performance dashboards.